Induction billet heater

1. Input power factor is always 0.98 to 0.99

from 0 to 100 % output power.

2. Voltage harmonics & current harmonics is very less.

3. Machine efficiency is very high.

4. Machine output regulation accuracy is 2 % .

5. IGBT design with precise power control.

6. Most reliable, qualitative, rugged machine.

7. Single control board.

8. Easy installation and maintenance free.

9. Manual, semi - automatic, Fully automatic PLC, CNC Control

machine with HMI.

10. Operator friendly operation.

11. Energy Monitoring system as required.

12. Compact in size.

13. Portability.

14. Low Installation cost.

15. Quick change over of coil.

16. Ease of maintenance.

17. Job holding property.

1. Our range:

Power Size Billet Size Model Type

50 - 250KW 7 - 24mm 30KHz IGBT Type

50KW - 350KW 20 - 40mm 10KHz IGBT Type

50KW - 350KW 40 - 65mm 3KHz IGBT Type

2. 

3. Weight Of Machine - 1.55 ton.

4. DWRS

Bronze pump to DWRS system and plate type heat exchanger

& pressure & Temperature gauge to I/P & O/P.

5. Automation

Allen Bradly PLC & HMI System.

6. Safety Features

Door Interlock, Pressure switch in water System, Temperature

switch, Return Line temperature switch & Flow switch

incritical switch

7. Optional System

a. Job Feeder

i. Pusher Type

ii. Conveyor Type

iii. Semi Automatic billet feeder

iv. Fully Automatic billet feeder

b. Accept - Reject system.

c. InfraRed Laser Pyrometer

i. Single Colour

ii. Double colour

d. Energy Monitoring System

e. Fast Extractor

8. Application:

Billet Heater, End Bar Heater & Long

Bar Heater.

Our range: -

Power Size Billet Size Model Type

100 - 1000W 40 - 65 6KHz Thyristor

100 - 1000W 50 - 70 3KHz Thyristor

100 - 1500W 60 - 120 1KHz Thyristor

100 - 2000W 120 - 200 0.5KHz Thyristor

2. Job Size Round/ RCS 36mm to 100 mm

3. Dimensions L X B X H - 2.8m X 1.5m X 1.7m

4. Weight (Ton) 2.5 Ton Max.

5. De Mineralized Water System

Plate type (Alfa level) Heat Exchanger with water pump (S. S. Body)

& necessary pressure and temperature gauges along with valves.

6. Automation

Normally Allen Bradly PLC or Siemens/Mitsubishi PLC with color

HMI

7. Safety Features

Door Interlocks, Pressure Switches in both water circuit (D. M and

cooling tower), Temp switches, Temperature Gauges, Emergency

OFF, Flow switches in all critical water paths.

8. Optional / Accessories

Energy monitoring systems, infrared non contact pyrometer,

Accept/Reject mechanism, Horizontal end bar heating mechanics,

Pick & Place Robotics.

9. Application

Billet Heater , End bar Heater &

Long T - Heater