Pouches are everywhere. Consider a typical walk-through of a supermarket or big-box store and you' are guaranteed seeing a multitude of products packed in pouches. The format's popularity is obvious.
Today, end-of-line automation can pave the way toward efficient, cost-effective methods of providing pouched products to consumers.
A simple maxim covers the essence of this approach : A system that handles flexibles must be flexible. For all its appeal, however, automation isn't simply a no-brainer. Many challenges exist when utilizing or considering end-of-the-line automation technology. Pouches are "tough to handle," meaning that you should work with an experienced automation company, one that is experienced in dealing with pouches. Pouches do not have repeatable shapes, footprints, or characteristics, unlike bottles or cartons, which is where the experience factor comes in.
An automated system, therefore, must be flexible and adaptable. It also must be fast and efficient, intuitive-to-operate and performed by bag-handling specialists. We provide secondary packaging / end of line automation solutions.
We conceptualize the solution as per requirements. And provide total solution from design to manufacturing and production is ation on your shop along with our standard product range.
PRIMARY MACHINE TECHNICAL SPECIFICATIONS (AP-1200 P )
Main Frame : MS With Powder Quoted & SS-Cladding / SS Frame
: Adjustable leveling pads.
: Proper safety guards.
: Castor wheel are provided for any easy to
: Move any location.
: Transparent front door.
Unwinding Arrangement: Maximum film width Ã¢â‚¬â€œ 1200mm
: Maximum reel diameter- 750mm
: Double roll provision.
: Electronic web edge controller.
: SS-Aluminum dancing rollers.
: 4 No. Leveling pads.
Filling System : Volumetric cup filling type ( 8 X Servo Based )
: Nos. of filling track- 5 (Or Optional)
: Hopper AISI SS- 316L.
: Filling accuracy +/- 2.0%
Sealing Unit : Mechanical cam driven/Servo Based (Separate For Horizontal & Vertical).
: Sealer frame fabricated MS
: Sealer - SS-410
: Spring loaded equal pressure setting.
: Individual heater.
: Adjustable pouch width arrangement.
: LM guided movement mechanism.
: 90 degree outer jaw opening
Pulling Unit : Pull roller shaft - SS- 304
: Pouch pull roller- Polyurethane.
: Pulling the laminates being pulled by
: Pull rollers disengage by single lever.
Film Turn Bar Unit
: Aluminum rollers.
: Electronic Web Guiding System
: Film center aligning knobs.
: The laminate is coming thru web
: Aligner and it being cut by center
: Slitter and distribute in two equal part.
: IP 65 Separation of control & high voltage.
: Rittal make (CAT IV Standard)
Ã‚Â·Temperature is Control through PLC using thermocouple card.
Ã‚Â·Vertical Heaters- 200-300W/110V
Ã‚Â·Horizontal Heaters- 350W/110V
Ã‚Â·Switch Gears- Schneider Electric
Ã‚Â·Push Buttons & Selector Switches- Telemachnic
Ã‚Â·Heater Indicator- 18Pins
Ã‚Â·Cables & Wire- Lapp Cables/Finiolex
Ã‚Â·Electrical Motor- Bonfiglioli.
Ã‚Â·Servo Motor- Allen Bradley
Ã‚Â·PLC Ã¢â‚¬â€œ Allen Bradley- 1400 series/ compact logic
Ã‚Â·Panel View- Allen Bradley
Ã‚Â·AC Drive- Allen Bradley
Ã‚Â·Servo Drive- Allen Bradley 6.2Nm
Ã‚Â·Limit Switches- Honey Well
Electrical Supply required- 3Ph, 400 VAC +/- 10% 4 wires 50 Hz
Control Voltage- 24V
Air Supply Required- Up to 10lit.min/@ 6bar.